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沼氣提純天然氣的成本主要包括投資成本和運營成本,具體受處理規(guī)模、技術路線等因素影響。以下是綜合分析:
The cost of purifying natural gas from biogas mainly includes investment costs and operating costs, which are affected by factors such as processing scale and technical routes. The following is a comprehensive analysis:
一、投資成本
1、 Investment cost
濕式脫硫+PSA工藝
Wet desulfurization+PSA process
投資約600萬元,適用于高精度提純場景(如生物天然氣注入管網)。
Investment of about 6 million yuan, suitable for high-precision purification scenarios (such as biological natural gas injection pipeline network).
其他技術路線(如膜分離、化學吸收法)投資成本范圍更廣,例如膜分離需200萬~600萬元,化學吸收法需配套再生系統。
The investment cost range for other technological routes, such as membrane separation and chemical absorption, is wider. For example, membrane separation requires 2 to 6 million yuan, while chemical absorption requires a supporting regeneration system.
二、運營成本
2、 Operating costs
能耗與維護
Energy consumption and maintenance
濕式脫硫+PSA工藝:運營成本約0.20~0.40元/Nm?(電耗、吸附劑更換)。
Wet desulfurization+PSA process: operating cost of approximately 0.20-0.40 yuan/Nm (electricity consumption, adsorbent replacement).
其他技術:膜分離0.15~0.35元/Nm?,化學吸收法0.30~0.50元/Nm?。
Other technologies: membrane separation costs 0.15~0.35 yuan/Nm, chemical absorption method costs 0.30~0.50 yuan/Nm?.
三、綜合成本估算
3、 Comprehensive cost estimation
處理量500 Nm?/h :
Processing capacity of 500 Nm/h:
投資:500萬~1200萬元(含預處理、脫硫、脫碳、壓縮等)。
Investment: 5 million to 12 million yuan (including pre-treatment, desulfurization, decarbonization, compression, etc.).
運營:0.50~1.00元/Nm?(含能耗、人工、維護等)。
Operation: 0.50~1.00 yuan/Nm? (including energy consumption, labor, maintenance, etc.).
甲烷產量約300 Nm?/h,單位甲烷成本1.2~2.5元/Nm?。
The methane production is about 300 Nm?/h, and the unit methane cost is 1.2-2.5 yuan/Nm?.
四、經濟效益
4、 Economic benefits
提純300萬方天然氣可節(jié)省燃氣購置成本約600萬元,同時減少6000余噸碳排放。
Purifying 3 million cubic meters of natural gas can save about 6 million yuan in gas purchase costs and reduce more than 6000 tons of carbon emissions.
五、技術選擇建議
5、 Technical selection suggestions
濕式脫硫+PSA :綜合成本最低(投資600萬,運營0.20~0.40元/Nm?),適合大規(guī)模提純。
Wet desulfurization+PSA: with the lowest comprehensive cost (investment of 6 million yuan, operation of 0.20-0.40 yuan/Nm?), suitable for large-scale purification.
膜分離/化學吸收法 :適用于高純度需求場景,但投資和能耗較高。
Membrane separation/chemical absorption method: suitable for high-purity demand scenarios, but with high investment and energy consumption.
以上數據綜合自權威案例及行業(yè)報告,具體成本需根據實際工藝參數和規(guī)模調整。
The above data is based on authoritative cases and industry reports, and the specific cost needs to be adjusted according to actual process parameters and scale.
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